Manufacturing Operations Platform

Digitizing 40 years of pen-and-paper manufacturing operations across 36 plants and 30,000 operators — where every previous digital attempt had failed. Led a 6-designer team from a vague brief to a live, adopted product.

2023-Present

Manufacturing Operations Platform

Digitizing 40 years of pen-and-paper manufacturing operations across 36 plants and 30,000 operators — where every previous digital attempt had failed. Led a 6-designer team from a vague brief to a live, adopted product.

2023-Present

company

Frito-Lay North America

Role

UX Designer - Technical Lead

Skills

Discovery & Research · Design Strategy · Team Leadership · Interaction Design · Usability Testing

company

Frito-Lay North America

Role

UX Designer - Technical Lead

Skills

Discovery & Research · Design Strategy · Team Leadership · Interaction Design · Usability Testing

company

Frito-Lay North America

Role

UX Designer - Technical Lead

Skills

Discovery & Research · Design Strategy · Team Leadership · Interaction Design · Usability Testing

Green Fern
Green Fern

Work Details

Work Details

What was broken and why it mattered

Decades of production data lived on paper forms, clipboards, and tribal knowledge. Several attempts to digitize had already failed — not because of technology, but because the people doing the work were never truly understood. The real problem wasn't digitization. It was adoption.

My Role

My Role

I led a 6-designer team through discovery, strategy, and end-to-end execution across three platforms — admin, leader, and operator. I ran on-site research across multiple plants, defined the design principles that guided every decision, and used usability data to defend those decisions when stakeholder pressure pushed in a different direction.

What Shifted

What Shifted

The platform launched in the first three plants with operators adopting it without disruption to their shifts — the first time a digital tool had achieved this. Core journeys reached a 92% task completion rate, with a full rollout to all 36 facilities now underway.

Design Solution

Design Solution

Full case study available on request — including research artifacts, design principles, and process documentation.

→ Write to me to request the full portfolio hi@alerickmonter.com